Voron0_Block_and_Tackle_Z_Belt (#509)
* Create README.md * Update README.md * Add files via upload * Create README.md * Add files via upload * Delete Block_and_Tackle_Z_Belt.png * Delete README.md * Update README.md * Add files via upload * Add files via upload * Delete Block_and_Tackle_Z_Belt.png * Create argh.md * Add files via upload * Update README.md * Add files via upload * Update README.md * Delete Block_and_Tackle_Z_Belt.png * Create blah.md * Add files via upload * Add files via upload * Delete blah.md * Add files via upload * Added BoM * Delete argh.md * Create cad.md * Add CAD files * Delete cad.md * Improved hinge clearance 0.2mm increased to 0.3mm clearance should hopefully prevent fusing of walls. * Delete BottomBracket_v1.stl * Delete Pullley48T.stl * Delete TopBracket_v1.stl * Corrected orientation * Delete Pullley64T.stl * Delete Pullley40T.stl * Corrected orientation * Update README.md * Added V0 version, renamed some stuff * Delete BedFront_v1.stl * Delete Tensioner_v1.stl * Added V0 support * Delete MCM V0.1 Z Block & Tackle v147.step * Delete MCM V0.1 Z Block & Tackle v2.f3d * Update README.md * Update README.md * Z travel fix and naming updates * Delete BedMid_v1.stl * Delete BedRear_v1.stl * Delete Pullley40T_v1.stl * Delete BottomBracket_v2.stl * Delete MotorBracket4064_v1.stl * Delete [a]_Tensioner_v1.stl * Delete Pullley48T_v2.stl * Delete Pullley64T_v1.stl * Delete TensionerInsert_v1.stl * Delete TopBracket_v2.stl * Delete top_bracket_v3.stl * Add files via upload Z travel fix * Update README.md * Updated to increase max Z * Added Klipper config * Add files via upload * Delete bottom_bracket_v2.stl * Further changes to increase Z travel. * Updated to latest * Renamed to omit spaces * Update README.md * Delete MCM V0-V0.1 Z Block & Tackle.step * Delete MCM V0-V0.1 Z Block & Tackle.f3d
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# Overview
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A block & tackle Z belt implementation for the Voron 0 / Voron 0.1.
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The goal was to make use of the original V0 Z motor and timing belt in a compact format, using hardware and screws already in the V0.1 BoM where possible. No additional M3 nuts need to be preloaded - so no disassembly of the frame - though two will need to be inserted into one of the Z axis extrusions.
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By default this mod uses 40T & 16T pulleys, combining with the 2:1 of the block and tackle, to give a 5:1 ratio.
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Larger pulleys - up to 64 teeth - can be used to increase this ratio, but will require longer timing belts.
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The V0 skirt/feet are too short, so this mod requires a taller skirt, such as [hartk1213's extrusion skirt mod](https://github.com/VoronDesign/VoronUsers/tree/master/printer_mods/hartk1213/Voron0_ExtrusionSkirt), [doubletrouble023's skirt mod](https://github.com/VoronDesign/VoronUsers/tree/master/printer_mods/doubletrouble/V0_Skirt_Mod), or [my own Trident-style skirt mod (WiP)](https://github.com/Fleafa/VoronUsers/tree/V0.1-Trident-skirt/printer_mods/MCMBen/Voron0_Block_and_Tackle_Z_Belt).
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The V0.1 skirt/feet have enough height, though a 64T pulley may be a squeeze.
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*Testing has shown there is a maximum of 115mm in Z with the original design. The current files have been modified to address this, but the travel distance has not been tested.*
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Both the V0 and V0.1 bed positions are now supported - just print the appropriate bed_front_\*.stl file.
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# BoM
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This BoM doesn't include the 2x self-tapping screws, M3x12 BHCS, and Omron switch for the Z stop, though for clarity it does include some hardware which is reused from the V0 and V0.1 builds.
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## Common
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Component | Quantity
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--- | :-:
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M3x8 BHCS | 2
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M3x10 BHCS | 5
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M3x12 BHCS | 3
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M3x16 BHCS | 6
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M3x25 BHCS | 3
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M3x30 BHCS | 2
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M3 threaded insert | 6
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3x12 pin | 1
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F623 bearing | 6
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F695 2RS bearing | 1
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MF105 bearing | 1
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GT2 16T pulley | 3
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NEMA14 motor | 1
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3x6x0.5 shim | 6
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5x10x0.5 shim (optional) | 2-4
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5x50 shaft | 1
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GATES GT2 open belt | ~700mm
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## Timing Belt
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Ratio | Type | Length
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--- | :-: | ---
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5:1 | GATES GT2 | 110mm
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6:1 | GATES GT2 | 122mm
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8:1 | GATES GT2 | 152mm
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| **OR** |
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8:1 | GT2 | 146mm
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#Klipper Config
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This assumes SKR Mini E3 v2 and stock V0 Z motor.
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```
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[stepper_z]
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step_pin: PB0
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dir_pin: !PC5 # Remove ! if moving opposite direction
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enable_pin: !PB1
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rotation_distance: 32
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gear_ratio: 40:16, 2:1
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full_steps_per_rotation: 200
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microsteps: 16
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endstop_pin: PC2
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position_endstop: -0.10
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position_max: 120 # Check that there is enough travel - you may need to reduce this by a couple of mm
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position_min: -1.5
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homing_speed: 20 # Default 20, Max 100
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second_homing_speed: 3.0
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homing_retract_dist: 3.0
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[tmc2209 stepper_z]
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uart_pin: PC11
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tx_pin: PC10
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uart_address: 1
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interpolate: True
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run_current: 0.37 # For V0 spec NEMA17 LDO-35STH42-0504AH
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hold_current: 0.35
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sense_resistor: 0.110
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stealthchop_threshold: 500
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[printer]
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max_z_velocity: 30 # Default 15, test before increasing
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max_z_accel: 350 # Default 45, test before increasing
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```
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@ -213,6 +213,7 @@ like so:
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| | [V0 LED Hinge](./Maverick_/V0_LED_Hinge) | A modification designed to accomodate a Neopixel Jewel (7) in the top right hinge of the door. | :heavy_check_mark: | :x: | :x: |:x:|
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| | [V0 TopHat Mini 12864](./Maverick_/V0_TopHat_Mini_12864) | Modified TopHat to mount a Mini 12864. | :heavy_check_mark: | :x: | :x: |:x:|
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| MCKURT |[Switchwire Y Belt Tensioner](./Mckurt/Switchwire_Y_Belt_Tensioner) | Switchwie Y axis Belt Tensioner | :x: | :x: | :x: | :heavy_check_mark: | :x: |
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| MCMBen | [Voron0 Block & Tackle Z Belt](./MCMBen/Voron0_Block_and_Tackle_Z_Belt) | A block & tackle belted Z solution using NEMA14. Ratios from 5:1 to 8:1 and friction prevent Z drop when powered off. | :heavy_check_mark: | :x: | :x: | :x: | :x: |
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|MikesMods|[LGX mount for V0.1 with 2nd X rail](./MikesMods/LGX_mount_for_V0.1_with_2nd_X_rail) |V0.1 mod for mounting Bondtech LGX extruder with addition of 2nd X rail on the back of the 1515 extrusion. | :heavy_check_mark: | :x: | :x: |:x:|:x:|
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|mjoaris |[10x11 Cable Chain Endcaps](./mjoaris/10x11_Cable_Chain_Endcaps) |Printable Endcaps for 10x11 Cable Chains |:x: |:heavy_check_mark: |:heavy_check_mark: |:x:|
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| |[Mini12864 LCD Mount](./mjoaris/Mini12864_LCD_Mount_for_V2.4) |Swiveling case for the Fysetc Mini12864 LCD |:x: |:grey_question: |:heavy_check_mark: |:x:|
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