Alternate power inlet housing for V0 (Astrodyne 082S or 082SM) (#366)

* Initial commit of all files

* Astrodyne 082S IEC 320 C14 Power Inlet Housing

* Astrodyne 082S IEC320/C14 Inlet Housing

* Astrodyne inlet: fix entry in printer_mods table
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Rex Walters 2021-06-29 12:37:08 -07:00 committed by GitHub
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| warriorofwire | [Slenderfan for Afterburner](./warriorofwire/slenderfan) | Lighter, quieter, smaller Afterburner | :x: | :x: | :heavy_check_mark: |:x:|
| Weaslus | [Electronics Bay and Enclosure Seperator](./Weaslus/Electronics-Bay-Seperator) | Better enclose chamber and keep heat from electronics | :heavy_check_mark: | :x: | :x: |:x:|
| Wile.e | [Deck Panel Support Clips](./wile-e1/Deck_Panel_Support_Clips) | Clips to help support lower deck panels to prevent (or fix) warping: | :grey_question: | :heavy_check_mark: | :heavy_check_mark: |:grey_question:|
| wrez | [V0 Alternate IEC 320 C14 Power Inlet Housing](./wrez/astrodyne-inlet) | Drop in replacement for alternate-source power inlet if spec inlet is back-ordered | :heavy_check_mark: | :x: | :x: | :x: |
| xbst_ | [PCB LED Holder](./xbst_/LED_Holder)| Very simple mount for some (?) PCB LED Bars | :x: |:heavy_check_mark: |:heavy_check_mark: |:x:|
| | [DIN Mount Omron Relay](./xbst_/Omron_DIN_Mount)| A simple DIN rail mount for the BOM Relay | :x: | :heavy_check_mark: |:heavy_check_mark: |:x:|
| | [DIN Mount Pi 4x Relay Board](./xbst_/Relay_DIN_Mount)| A simple DIN rail mount for the 4 channel relay board for Raspberry Pi | :x: | :heavy_check_mark: |:heavy_check_mark: |:x:|

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# Astrodyne IEC 320 C14 Power Inlet Housing for V0.1
This mod is a replacement housing for the stock v0.1 power inlet, replacing the [Adam
Tech
IEC-GS-1-100](https://www.digikey.com/en/products/detail/adam-tech/IEC-GS-1-100/9831135)
(which has been on back-order at Digikey for quite a while at the time of
this writing) with an
[Astrodyne
082S/082SM](https://www.mouser.com/ProductDetail/astrodyne-tdi/082sm0150000/?qs=eP2BKZSCXI4KQZVxn1eqpw%3D%3D).
![Assembled housing in place](./images/in-situ.jpg)
![Part render](./images/power-inlet-astrodyne.png)
![Assembly](./images/disassembled.jpg)
![Front view](./images/front-view.jpg)
![Rear view](./images/rear-view.jpg)
## Printing notes
Slice and print with standard Voron settings (ABS, 40% infill, 0.4mm line width,
0.2mm layer height, 5 top/bottom layers, 4 walls) but there isn't a lot of
surface area in contact with the bed so you may struggle with warping unless
your first layer is dialed in perfectly (perhaps with a little extra squish).
There is no shame in printing this part with a brim (I've not added any fillets
to the front edge for precisely this reason).
The [STL](./STLs/astrodyne-inlet.stl) should import into your slicer with the
correct orientation. If not, ensure that the front (where the inlet is inserted)
is face down on the bed.
## Design and assembly notes
This design should be a simple drop-in replacement of the stock parts, but it's
secured at just two points: the heat-set insert in the side and the screw
through the ear on the top.
I've used one fewer screw than the original part, but two screws on
orthogonal faces are more than rigid enough in practice.
If you've already inserted both M3 nuts, I'd recommend simply sliding one as far
to the left as possible (as you face the back of the printer) and securing it
with an M3 x 6mm screw. There will still be room for the other nut, and it beats
having to disassemble the frame (or leaving an extra nut rattling around).
The printed housing has a slightly larger panel cutout than called for in the
[Astrodyne 082S/082SM
datasheet](https://www.mouser.com/ProductDetail/astrodyne-tdi/082sm0150000/?qs=eP2BKZSCXI4KQZVxn1eqpw%3D%3D).
I just guesstimated the amount of offsets to account for part shrinkage and
printing tolerances, but my first print of the part worked perfectly: the
power-inlet snapped into place with a quite satisfying click, and felt quite
secure.
## Disassembly
No.
[Just kidding. It _might_ be possible to sneak a couple of butter knives or
narrow putty knives down the sides to release the clips, but I ended up just
sawing off the test print I used to check the fit.]
## Files
- [STL](./STLs/astrodyne-inlet.stl)
- [STEP file](./CAD/power-inlet-astrodyne.step)
- [Fusion 360 design](./CAD/power-inlet-astrodyne.f3d)

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