Alternate power inlet housing for V0 (Astrodyne 082S or 082SM) (#366)
* Initial commit of all files * Astrodyne 082S IEC 320 C14 Power Inlet Housing * Astrodyne 082S IEC320/C14 Inlet Housing * Astrodyne inlet: fix entry in printer_mods table
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| warriorofwire | [Slenderfan for Afterburner](./warriorofwire/slenderfan) | Lighter, quieter, smaller Afterburner | :x: | :x: | :heavy_check_mark: |:x:|
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| Weaslus | [Electronics Bay and Enclosure Seperator](./Weaslus/Electronics-Bay-Seperator) | Better enclose chamber and keep heat from electronics | :heavy_check_mark: | :x: | :x: |:x:|
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| Wile.e | [Deck Panel Support Clips](./wile-e1/Deck_Panel_Support_Clips) | Clips to help support lower deck panels to prevent (or fix) warping: | :grey_question: | :heavy_check_mark: | :heavy_check_mark: |:grey_question:|
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| wrez | [V0 Alternate IEC 320 C14 Power Inlet Housing](./wrez/astrodyne-inlet) | Drop in replacement for alternate-source power inlet if spec inlet is back-ordered | :heavy_check_mark: | :x: | :x: | :x: |
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| xbst_ | [PCB LED Holder](./xbst_/LED_Holder)| Very simple mount for some (?) PCB LED Bars | :x: |:heavy_check_mark: |:heavy_check_mark: |:x:|
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| | [DIN Mount Omron Relay](./xbst_/Omron_DIN_Mount)| A simple DIN rail mount for the BOM Relay | :x: | :heavy_check_mark: |:heavy_check_mark: |:x:|
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| | [DIN Mount Pi 4x Relay Board](./xbst_/Relay_DIN_Mount)| A simple DIN rail mount for the 4 channel relay board for Raspberry Pi | :x: | :heavy_check_mark: |:heavy_check_mark: |:x:|
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# Astrodyne IEC 320 C14 Power Inlet Housing for V0.1
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This mod is a replacement housing for the stock v0.1 power inlet, replacing the [Adam
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Tech
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IEC-GS-1-100](https://www.digikey.com/en/products/detail/adam-tech/IEC-GS-1-100/9831135)
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(which has been on back-order at Digikey for quite a while at the time of
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this writing) with an
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[Astrodyne
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082S/082SM](https://www.mouser.com/ProductDetail/astrodyne-tdi/082sm0150000/?qs=eP2BKZSCXI4KQZVxn1eqpw%3D%3D).
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## Printing notes
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Slice and print with standard Voron settings (ABS, 40% infill, 0.4mm line width,
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0.2mm layer height, 5 top/bottom layers, 4 walls) but there isn't a lot of
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surface area in contact with the bed so you may struggle with warping unless
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your first layer is dialed in perfectly (perhaps with a little extra squish).
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There is no shame in printing this part with a brim (I've not added any fillets
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to the front edge for precisely this reason).
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The [STL](./STLs/astrodyne-inlet.stl) should import into your slicer with the
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correct orientation. If not, ensure that the front (where the inlet is inserted)
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is face down on the bed.
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## Design and assembly notes
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This design should be a simple drop-in replacement of the stock parts, but it's
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secured at just two points: the heat-set insert in the side and the screw
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through the ear on the top.
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I've used one fewer screw than the original part, but two screws on
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orthogonal faces are more than rigid enough in practice.
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If you've already inserted both M3 nuts, I'd recommend simply sliding one as far
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to the left as possible (as you face the back of the printer) and securing it
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with an M3 x 6mm screw. There will still be room for the other nut, and it beats
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having to disassemble the frame (or leaving an extra nut rattling around).
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The printed housing has a slightly larger panel cutout than called for in the
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[Astrodyne 082S/082SM
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datasheet](https://www.mouser.com/ProductDetail/astrodyne-tdi/082sm0150000/?qs=eP2BKZSCXI4KQZVxn1eqpw%3D%3D).
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I just guesstimated the amount of offsets to account for part shrinkage and
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printing tolerances, but my first print of the part worked perfectly: the
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power-inlet snapped into place with a quite satisfying click, and felt quite
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secure.
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## Disassembly
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No.
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[Just kidding. It _might_ be possible to sneak a couple of butter knives or
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narrow putty knives down the sides to release the clips, but I ended up just
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sawing off the test print I used to check the fit.]
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## Files
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- [STL](./STLs/astrodyne-inlet.stl)
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- [STEP file](./CAD/power-inlet-astrodyne.step)
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- [Fusion 360 design](./CAD/power-inlet-astrodyne.f3d)
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