RefillPlease - Filament runout sensor (#544)
* Initial import of readme file * Use mod sub directory * Add some pictures * Create dir * Add pictures * Resize images * Update picture * Remove old pic * Add new one * Trying to update pic * Add again * lower case image to force update * Minor adjustments * Wrong orientation * Correct orientation * Typo * Add directory * Add stls * Add directory * Add CAD * Update Readme.md * unnecessary tool * Add mod RefillPlease Filament runout sensor * Unnecessary * Unnecessary * Unecessary * Smaller holes for better screw contact * Smaller holes for better screws contact * Won't fit a V0 due to different extrusion size * Add sample klipper config * Add sample config reference * Add somme message * Compatible with 1.8 & trident since same extrusion specs
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# RefillPlease
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<img src="images/Overview.png" width="1080">
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<img src="images/refillplease.png" width="640">
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> Your mission, should you choose to accept it, is to build a simple yet cool looking filament runout sensor for your Voron printer.<br>
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As always, should you or any of your printers be hurt in the process, the Secretary and myself will disavow any knowledge of your actions.<br>
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This readme will not self-destruct in five seconds, cause we're not on TV.<br><br>
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Good luck.
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## BOM
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This part is designed to replace the stock bowden tube holder, so you can reuse the M3x8 SHCS and the M3 Hammer Head T nut.
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You will need :
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* 1 x micro switch (body : 20x6x10mm) with a lever (search for 'SPDT 5A, 125V 250V 29mm')
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* 1 x JST 2 pins female connector
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* 4 x M2x10 self tapping screws
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* two piece of wire (30mm length each)
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And some tools :
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* pair of pliers
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* small Philips screwdriver
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* soldering iron
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* a multimeter (optional, but it makes you look smart when using it)
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## What does it do, and why should I do this mod?
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It is a drop in replacement for the stock bowden tube holder with the benefits of being a filament runout sensor. So you know, it will mainly tell you when your printer need a refill (hence the name).
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#### Print Settings:
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Standard Voron print settings are fine, ABS+ (but PLA or PETG are fine too since it will not stand in the enclosure).
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* 0.4 mm Nozzle
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* 0.2 mm layer height
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* 30% infill
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* no supports
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* 4 vertical shells
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* 5 solid layers top and bottom
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##### What files need to be printed?
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Select the *_right* parts if you want to put the filament sensor on the right of the printer, *_left* parts otherwise (when you stand in front of the printer).
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You'll need:
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* [a]_core__(left/right).stl
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* cover_(left/right).stl
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# Assembly:
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<img src="images/interior90.png" width="640">
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Step 1: Take a refill of coffee
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Step 2: Bring out your inner artist\
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Using your pliers, try to form the lever to look like the picture (cut the lever if needed).\
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You may have to adjust the lever shape and length after trying to insert the filament so the switch is depressed each time the filament is inserted.
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Step 3: Prepare the electronics\
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Put the micro switch and the JST connector in the Core part
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Be careful:
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* the switch lever must go UP / in the oposite direction of the JST connector location.
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* the JST connector notched face should go directly on the core part (you should see a matching notch)
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Use this as a template to cut the piece of wires to the correct length.\
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Strip the wire with pliers.
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Step 4: Soldering\
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Tin plate the JST pins and the wires.\
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*You could use the printed part as a support when soldering the wires, but be carefull not to go too close to the plastic parts*\
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Solder according to the picture
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Step 5: Testing\
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Using the multimeter in continuity mode, be sure that the current is going through when the switch is depressed.
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Step 6: Close everything\
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Put the cover on using the M2x10 self tapping screws, but let the top ones loose.\
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Insert the PTFE tubes on each sides, and tighten the screws to block everything in place.
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## Software
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Sample configuration for Klipper can be found in the `/klipper` directory.
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To use it, add the file `filament_runout_detection.cfg` from your UI and load it in your `printer.cfg` file using the following directive :
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`[include filament_runout_detection.cfg]`.
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Adapt the switch_pin according to your mcu configuration (sample file is for an Octopus mcu).
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The sample config come with a M600 filament change macro provided by VintageGriffin on Discord.
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#####################################################################
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# RefillPlease - Filament Runout Sensor
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#####################################################################
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[filament_switch_sensor RunoutSensor]
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switch_pin: !PG12 # Pin ESTOP4 for Octopus mcu
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# Without M600 macro (uncomment the line below and comment the two lines in the "With Filament change M600 macro"
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# pause_on_runout: true
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# With M600 Filament change macro
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pause_on_runout: false
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runout_gcode: M600
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#####################################################################
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# Filament change macro M600
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#####################################################################
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[gcode_macro M600]
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variable_park_x: 220
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variable_park_y: 10
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variable_z_lift: 20
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variable_velocity: 60
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variable_retract: 1
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gcode:
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SAVE_GCODE_STATE NAME=STATE_M600
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# remembers the position
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# fluidd annoyingly redefines this macro to retract and park the toolhead at the rear
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PAUSE
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# safe park coords
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{% set th = printer.toolhead %}
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{% set park_x = [params.X|default(park_x)|int, th.axis_maximum.x-2]|min %}
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{% set park_y = [params.Y|default(park_y)|int, th.axis_maximum.y-10]|min %}
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{% set park_z = [th.position.z + params.Z_LIFT|default(z_lift)|int, th.axis_maximum.z]|min %}
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{% set park_feedrate = params.VELOCITY|default(velocity)|int * 60 %}
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# retract at 50mm/sec
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G91
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G1 E-{retract} F3000
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# park toolhead
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G90
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G0 X{park_x} Y{park_y} Z{park_z} F{park_feedrate}
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# unload 60mm of filament
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G91
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G1 E-50 F3600
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G1 E-10 F3600
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# ask the waiter for a refill
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M117 Refill please
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RESTORE_GCODE_STATE NAME=STATE_M600
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@ -159,6 +159,7 @@ like so:
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| jappaj | [V0.1 FanSaver](./jappaj/FanSaver) | A printable fix for overheating V0.1 blower fans | :heavy_check_mark: | :x: | :x: | :x: | :x:|
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|jasonc |[V2.4 Z-Idler Shoulder Bolt Mod](./jasonc/Z_Idler_Shoulder_Bolt) |Modification to the idler carriers to accept a 25mm shoulder bolt. Ideal for Gates idlers. |:x: |:x: |:heavy_check_mark: |:x:|
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| Jasrags | [Feed slot with filament pass-through](./Jasrags/sw_fee_slot_filament_passthrough) | A feed slot with a filament pass-through | :x: | :x: | :x: | :heavy_check_mark: |:x:|
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|JD |[V2.4 Filament runout sensor](./JD/RefillPlease) | Replace the 2.4 stock bowden tube holder and add a filament runout sensor | :x: | :heavy_check_mark: | :heavy_check_mark: | :grey_question: | :heavy_check_mark: |
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|jeoje |[V2.4 Z Chain Guide with Integrated Chamber Thermistor Mount](./jeoje/Z_Chain_Guide_Thermistor_Mount) | Modifies the Z chain guide to hold a chamber thermistor |:x: |:x: |:heavy_check_mark: |:x:|
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| | [4.3" Touchscreen Mount](./jeoje/4.3_Inch_Touchscreen_Mount) | Mounts a [Waveshare 4.3inch Capacitive Touch Display](https://www.waveshare.com/4.3inch-dsi-lcd.htm) to v2.4 and Switchwire Vorons |:x:|:x:|:heavy_check_mark:|:heavy_check_mark:|
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| | [Sturdy Handles](./jeoje/Sturdy_Handles) | Modified v2.2 handles with no panel rest and with 4 anchor points |:x: |:grey_question:|:heavy_check_mark:|:x:|
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